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Masters Donntu Semenyuk Dmitry

               Semenyuk Dmitry 

    Faculty: "Mechanical"

    Speciality: "Metal-cutting machine-tools and systems"

    Scientific leader: Gusev Vladimir







Abstract of thesis:

"Development of technology and technological equipment for treatment of spherical surfaces of details from ceramics"




Actuality of work

     Тo date the question of development of effective highly productive machine-tool equipment is actual which allows to produce the high-quality tooling of spherical surfaces of details of machines.
     There is a great number of methods of receipt of spherical surfaces tooling (sharpening, polishing, milling et cetera), however to itself polishing methods, as most productive processes of finish treatment, which allow to provide not only high geometrical exactness but also high quality of superficial layer of the treated detail, come into the special notice exactly.
     Presently in the world there is a tendency of production of wares from non-metal and composition materials which all wider replace metals in many industries of industry. This tendency is related to the decline of unit cost at the simultaneous increase of their term of service, reliability and ecological cleanness. The special place among non-metal materials occupies керамика. Физико-механические properties of ceramics as compared to all of types of metals which are presently used as main materials for making of details of machines, have such distinguishing features, as a high temperature of melting, hardness, lightness, wearproofness, corrosive firmness, firmness against chemicals et cetera Thus физико-механические properties of ceramics are stable in the large interval of temperatures, that not unimportant at the use of it in the knots of friction and formation of high temperatures. From other side there is a lot of complications with tooling of ceramic materials, as they in fact are abrasives.

Analysis of existent charts of polishing of spherical surfaces

There is a lot of different methods of exact treatment of spherical surfaces of details, however alike all of them are in that based on the use of difficult tools (that results in the increase of expenses on an tool), or require a few difficult motions of формообразования (that results in complication and rise in the prices of equipment). The most productive methods to date are methods, presented on pictures 1.




Figure 2.1 - Methods for grinding spherical surfaces, which exist today

     Analysing these charts, draw a conclusion, that the chart of polishing of diamond-impregnated an internal conical surface befits for our terms. This chart provides a high performance and has enormous potential in area of the automated production.

Offered construction of machine-tool for treatment of spherical surfaces of details of machines

     Conducting the analysis of existent charts of treatment, we were stopped for a chart, rotined on a picture 2. It polishing of sphere the bowl-shaped circles. We will conduct treatment at once by two instruments.


Figure 2 - Scheme of grinding conical circle

      For treatment will utillize a machine-tool the layout chart of which is presented on a picture 3.


Figure 3 - Layout chart of the machine-tool system for treatment of spherical surfaces of details

      At planning the power calculation of the most responsible knots of the system was conducted, such as a transmission, sending woobling, worm reducing gear, and also the dynamic calculation of drive of rotation of instrument is executed.

Conclusion

      As a result of the conducted work the specialized machine-tool was projected for treatment of spherical surfaces of details of machines. As an example details, the ball valve of industrial faucet was taken. The analysis of existent methods and charts of treatment of incomplete spherical surfaces was in-process conducted and the most productive is chosen (polishing of conical diamond-impregnated an internal surface). For the chosen chart treatments were expected speed of cutting on the different areas of ground of contact. For providing of necessary motions of формообразования the layout chart of machine-tool was developed. On the next stage of fact the kinematics charts of drives of rotation of detail and instrument are developed, and also drive serves of diamond-impregnated, which powers of electric motors were expected for. In designer part works were developed constructions of drive of rotation of detail and serves of instrument, which the necessary power calculations of responsible knots and details were executed for.
      For setting of the cutting modes, providing absence of formation of defects of treatment under act of temperature factor, the temperature analysis of the state of detail was conducted at its treatment. For this purpose the programmatic package of ANSYS was utillized. The conducted calculations rotined that a maximal temperature in the area of contact did not exceed legitimate values.


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