|  |   Detection of the Combination of Static and 
Dynamic Air gap Eccentricity in 3-Phase 
Induction Motors using Stator Current 
Monitoring Irahis Rodriguez, Roberto Alves
 
 XVII International Conference on Electrical Machines ICEM 2006
 
       Abstract-- This paper deals with the application of Stator 
Current Monitoring (CSA), for detection of the combination of 
static and dynamic air gap eccentricity in 3-Phase induction 
motors. Three-phase IM are the “workhorses” of industry and 
are the most widely used electrical machines. In industrialized 
nations, 70% of industrial processes use the induction motor. For 
this reason, detection of incipient motor failures is very 
important, thereby avoiding production lost and reducing 
operational costs. The main idea of motor damage detection leads 
with “motor variables, currents, flux, electric torque and power, 
variations (in particular the spectrum) with respect to the normal 
time-varying operating conditions of the motor”. MCSA is a 
noninvasive on line monitoring technique to diagnose faults in 
three-phase IM by differences detection between fault and 
normal conditions, in current spectrum. Experimental tests were 
realized in IM of small power, and the results will be validated in 
later works with a representative quantity of motors.
 
       Index Terms—Static Eccentricity, dynamic eccentricity, motor 
diagnostics, motor current signature analysis, frequency analysis.
 
 
   1. NTRODUCTION         Three-phase induction motors are the most robust of the 
industry and are the electrical machines more widely used. 
The induction motors are used in almost 70% of the industrial 
processes. For this reason   the importance of incipient motor 
failures detection. The early motor failures detection and a 
good prediction avoids the production loss and therefore the 
economic losses. The main idea of motor damage detection 
leads with "motor variables, currents, flux, electric torque and 
power, variations (particularly the spectrum) with respect to 
the normal time-varying operating conditions of the motor". 
Motor Current Signature Analysis (MCSA) is a noninvasive,on-line monitoring technique to diagnose faults in three-phase 
induction motor drives, by differences detection between fault 
and normal conditions in the current spectrum.  Induction 
Motors can operate with asymmetries, such as:
 -     Stator windings failures (inter-turns or short circuits)
 -          Broken rotor bars and end ring faults.
 -     Mechanical failures (bearing damage, motor shaft failures 
or air gap eccentricities).
       Asymmetric induction machine operation produces 
asymmetric fluxes, unbalanced currents, pulsed torques and 
losses increase. Final results can be efficiency reduction and 
excessive temperature increase, which could lead to an early 
isolation failure on the machine. Thus the detection of 
incipient failures is very important to increase the time life of 
the electrical machine. A failure in the electric motor can be 
established by detecting some variations in the input currents 
(stator currents), torque or flux compared with normal 
operation variables [1]. Static and Dynamic Air gap 
Eccentricity are produced by damage bearings and/or motor 
shaft failures [2]. Actually bearings are one major cause of 
failures in rotating machines [3] Using the monitoring of 
noise, vibration and temperature is possible its detection. The 
implementation of these measuring systems could be 
expensive and probably only proves to be economical and 
practical in the case of large motors or critical applications. 
During the past 20 years, there has been a substantial amount 
of research into the development of new condition monitoring 
techniques for induction motors.
       One successful technique is the Motor Current Signature 
Analysis (MCSA) [4]. This paper deal with the application of 
MCSA of Static & Dynamic Air gap Eccentricity in Induction 
Motors.
 
   2. HEORETICAL ANALYSIS         Eccentricity related faults:         Machine eccentricity is the condition of unequal that exists 
between the stator and rotor [5]. When eccentricity becomes 
large, the resulting unbalanced radial forces (also known as 
unbalanced magnetic pull or UMP) can cause stator to rotor rub, and this can result in the damage of the stator and rotor. 
Rotor eccentricity in induction motors takes two forms, static 
eccentricity (where the rotor is displaced from the stator bore 
center but is still turning upon its own axis), and dynamic 
eccentricity (where the rotor is still turning upon the stator 
bore center but not on its own center). The causes of either 
type of rotor eccentricity are many, worn bearings, a bent 
rotor shaft, mechanical resonance at a critical speed, etc.  
     In reality both static and dynamic eccentricities tend to co-
exist. An inherent level of static eccentricity exists even in 
newly manufactured machines due to manufacturing and 
assembly method, as has been reported by Dorrell [6].  This 
cause a steady unbalanced magnetic pull (UMP) in one 
direction. With usage, this may lead to bent rotor shaft, 
bearing wear and tear, etc. This might result in some degree of 
dynamic eccentricity. Unless detected early, these effects may 
snowball into stator to rotor rub causing a major breakdown of 
the machine [7]. 
     The presence of static and dynamic eccentricity can be 
detected using MCSA [8]. The equation describing the 
frequency components of interest is
  Where n’= 0 in case of static eccentricity, and n’ = 1 y -1 in 
 
case of dynamic eccentricity ( n’ is known as eccentricity 
order), f is the fundamental supply frequency, R is the number 
of rotor slots, s is the slip, p is the number of pole pairs, k is 
  is the order of the stator time harmonics 
any integer, and n
i
that are present in the power supply driving the motor ( v = 
±1, ±3, ±5, etc.). In case one of these harmonics is a multiple 
of three, it may not exist theoretically in the line current of a 
balanced three phase machine. However it has been shown by 
Nandy [9], Ferrah [10] that only a particular combination of 
machine poles and rotor slot number will give rise to static or 
dynamic eccentricity related components. However, if both 
static and dynamic eccentricities exist together, low frequency 
components near the fundamental given by  can also be detected. Mixed eccentricity also gives rise to high 
frequency components as described by [11]. Modeling based 
approaches to detect eccentricity related components in line 
current has been described in [12].       A brief description of the acquisition data systems and of 
the power equipments, it is described in the following section.
   3. MONITORING OF THE INPUT CURRENT        Instantaneous current monitoring implementation has been 
shown in Fig. 1. It shows the induction motor, supply source, 
load motor (DC generator), and the resistive load. To the left, 
the data acquisition system can be observed, that is basically a 
computer with an acquisition card. The acquisition card 
converts stator current and voltage analog signals to digital 
quantities.       The circuit has been shown in Fig. 2, and the equipment 
characteristics are: 
 -        M: IM, 2 HP, 220 V, 1680 rpm, Y, PF 0.76, 60 Hz;
 -       G: DC Generator 2.2 kW, 230 V, 1800 RPM;
 -       Load: Resistance Box TB 40, 3.3 kW;
 -        R: Resistance Measurement includes seven shunts 
resistances of 120 ohms, 1/4 watts each;
 -       PT: Voltage Transformer 200/10.
 -      CT: Current Transf. YEW, 10/1, 60 Hz, class 1;
       	Input current, whose frequency spectrum is going to be 
used to detect bearing failure, was obtained by dividing the 
voltage in the resistance box connected in Current 
Transformer 1 Ampere Side, into the value of the resistance 
shunt.       Data acquisition system has the following elements:  
Signals conditioning equipment, Data acquisition card, and 
software to drive the Data acquisition card. The acquisition 
system is detailed in Fig. 3. The data acquisition target is AT-
MIO-16DE-10, with 16 single ended or 8 differential inputs, 
12 resolution bits, Max. Sampling rate 100 KS/s, 32 digital 
input-outputs, 2 analog outputs, 2 counter/timers   32 bits, 
bipolar input range   10 volts. On the other hand, the language 
program used was LabVIEW, version 5. LabVIEW contains a 
comprehensive set of tools for acquiring, analyzing, 
displaying, and storing data, besides is used to communicate 
with hardware such as data acquisition, vision, and motion 
control devices.
      	The software LabVIEW was chosen to show the input 
current. LabVIEW programs are called virtual instruments, or 
VIs, because their appearance and operation imitate physical 
instruments, such as Oscilloscopes and Multimeters. Lab 
VIEW contains a comprehensive set of tools for acquiring, 
analyzing, and storing data. Three virtual instruments were 
designed in this work: 
  
Virtual Instrument 1:
 
 o       To Acquire and to save current and velocity;    Virtual Instrument 2:
 o       To read current and velocity;    Virtual Instrument 3:
 o       To read and to compare currents with healthy 
motor and with static and/or dynamic eccentricity 
air gap in induction motor.
 
     4. EXPERIMENTAL RESULTS       Experimental verification was carried out on a standard 
220 V, 2.0 Kw, 4-pole cage induction motor connected to a 60 
Hz supply. Bearing were damaged by grease contamination. 
Tests were carried out at full rated voltage with varying 
degrees of both static and  dynamic eccentricity. Six load 
points were used and the average taken of the acquisition of 
20 spectrums of the line current for a same condition of load 
(no variation in line current due to eccentricity was observed). 
With the motor uncoupled the line current was 1.8 A, at a slip 
0.03 the current was 3 A, and at full load (s = 0.05) the current 
was 3.8 A.
 A. Tests with the healthy motor.
        Tests were carried out with the next values:
       f1 = 60Hz
       n = 1
       n’=   0 for static eccentricity and 1 for dynamic eccentricity.
       p = 2
       R = 36
       ni = 1
       These tests showed the next results:
 A1.-Tests with motor uncoupled, (s= 0.003594):
           In this case (fig. 4):
       1. - The frequency of static eccentricity was 1137.31 Hz, and the 
magnitude for this frequency was 63.39 db.
       2. - The frequency of dynamic eccentricity (n’=1) was 1166.78 Hz, 
and the magnitude for this frequency was 91.00 db.
       3. - The frequency of dynamic eccentricity (n’=1) was 1106.68 Hz, 
and the magnitude for this frequency was 91.81 db.
   Fig. 4 Tests with the healthy motor uncoupled.
 A2.-Tests with s = 0.044082 ( 83.78% of load):
            In this case (fig. 5):
       1.- The frequency of static eccentricity was 1093.39 Hz, and the 
magnitude for this frequency was 60.48 db.
       2.- The frequency of dynamic eccentricity (n’=1) was 1122.08 Hz, 
and the magnitude for this frequency was 88.47 db.
       3.- The frequency of dynamic eccentricity (n’=1) was 1063.19 Hz, 
and the magnitude for this frequency was 90.84 db.
   Fig. 5 Tests with  the healthy motor, s= 0.044082.
 A3.- Tests with   full load, (s = 0.052777):
            In this case (fig. 6):
       1. - The frequency of static eccentricity was 1084.09 Hz, and the
magnitude for this frequency was 64.92 db.
       2. - The frequency of dynamic eccentricity (n’=1) was 1112.28 Hz,
and the magnitude for this frequency was 91.84 db.
       3. - The frequency of dynamic eccentricity (n’=1) was 1055.19 Hz,
and the magnitude for this frequency was 89.90 db.
   Fig. 6 Tests with the healthy motor, s= 0.052777.
 B. - Tests with static and dynamic eccentricity air gap.
 B1.-Tests with motor uncoupled (s=0.004491).
       In this case (fig. 7):
       1. - The frequency of static eccentricity was 1164.98 Hz, and the
magnitude for this frequency was 53.02 db.
       2. - The frequency of dynamic eccentricity (n’=1) was 1164.98 Hz,
and the magnitude for this frequency was 73.94 db.
       3. - The frequency of dynamic eccentricity (n’=1) was 1105.78 Hz,
and the magnitude for this frequency was 63.30 db.
   Fig. 7 Tests with static and dynamic eccentricity air gap in motor uncoupled.
 B2.-Tests with s = 0.046624 ( 83.78% of load):
       In this case (fig. 8):
       1. - The frequency of static eccentricity was 1090.29 Hz, and the
magnitude for this frequency was 55.69 db.
       2. - The frequency of dynamic eccentricity (n’=1) was 1118.88Hz,
and the magnitude for this frequency was 66.45 db.
       3. - The frequency of dynamic eccentricity (n’=1) was 1061.69 Hz,
and the magnitude for this frequency was 62.37 db.
   Fig. 8 Tests with static and dynamic eccentricity air gap, s=0.046624.
 B2.-Tests with s = 0.056508 ( full load):
       In this case (fig.9):
       1. - The frequency of static eccentricity was 1078.89 Hz, and the 
magnitude for this frequency was 56.22 db.
       2. - The frequency of dynamic eccentricity (n’=1) was 1107.18Hz, 
and the magnitude for this frequency was 66.81 db.
       3. - The frequency of dynamic eccentricity (n’=1) was 1050.59 Hz, 
and the magnitude for this frequency was 60.71 db.
   Fig. 9 Tests with static and dynamic eccentricity air gap, s=0.056508.
   5. RESULTS      	The results show clearly that the magnitude for frequency
of static and dynamic eccentricity air gap grow with failure
Besides, the difference between magnitude for frequency of
static eccentricity and dynamic eccentricity is bigger with
damaged motor. Then, it’s possible to establish if the motor
has eccentricity problems analyzing the spectrum current.
      	The Table 1 shows the values of differences between the 
magnitude of the harmonics for frequencies of static and
dynamic eccentricity for considering good, acceptable or
unacceptable eccentricity.  These ranks were obtained of the
analysis of the acquisitions.
   Table 1: Motor Condition.
 
   6. CONCLUSION      	This work describes a  theoretical-experimental 
methodology that has been implemented to determine 
incipient failures in industrial induction motors.     	This paper shows the rank between the harmonic 
magnitudes of the static and dynamic frequencies to 
consider acceptable or  unacceptable eccentricity, 
independently of the load connected.
      	The implemented experimental assembling and the data 
acquisition system will allow the authors to continue this 
investigation line.
 
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