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Theme of master's work: substantiation and research of the electronic system structure of a mine elevating rope condition control

Faculty: computer information technologies and automatic

Chair: electronic technique

Speciality: Electronic systems

The supervisor of studies: c.t.s.,doc. Senko V.F.

Abstract
Animation

Figure 1 - Animation process of defect's determination of mine rope (amount of shots - 74; amount of reiterations - 10; size - 95 kb.)

Actuality of the theme

Mine safety lifting equipment is an important engineering and technological issues, particularly relevant for the industrial region of Donbass. In ensuring the safe movement of crates on the shaft is necessary to monitor a number of characteristics and values, most of which is associated with the condition of the lifting rope.

Steel ropes shaft hoisting machines, cranes and other mechanisms, are complex in structure and are responsible for its intended purpose designs, working in quite difficult circumstances. Since the destruction of the rope can be associated not only with economic losses, but also with human victims, the requirements that apply to the reliability of the edges of lifting machines and mechanisms in operation, are very stringent.

During the operation the hoisting rope, he will inevitably subjected to the following types of deformation: a decrease in its own diameter in connection with the processes of oxidation of metal and wire breakages. Timely monitoring and replacement of the rope in case it reaches the critical state helps prevent accidents and ensure the continuity of the process.

Description of method

The following methods of nondestructive testing: acoustic, eddy current, magnetic, electric, radio wave, thermal, optical, radiation, using penetrating agents. For the control shaft hoisting rope is widely used magnetic method, whose advantage is the possibility of control without direct contact with the part.

With the help of a permanent magnet is the magnetization plot line. Defects can best be determined when the direction of magnetization components perpendicular to the defect. In the absence of the defect created a uniform magnetic field scattering. When breakage of wires in the rope there is deformation of the magnetic stray field, which is recorded magnetically chip (MCHMS). Circuit converts the value of the induction of scattering in the appropriate voltage, which is analyzed and compared with the nominal. Based on a comparison concludes defects of the rope and its suitability for further use. Disadvantage is the complexity depending on the induction of scattering study of the number of breaks in the rope. Using MCHMS can increase the accuracy of control in comparison with similar systems that use sensors Hall.

Aims
  • Construction of the block diagram of electronic system;
  • Justification of the relationship between induction of the scattering and the number of defects per unit length of the rope;
  • Rationale for the choice of the magnetizing device, its siting on the rope;
  • Select magnetosensitive element to obtain the best metrological characteristics;
  • Organization of a microprocessor system (MPS);
  • Processing of ICP results, followed by the issuance of recommendations on studied rope;
  • Assessment of metrological characteristics of the system and simulation results of measurements depending on the physical conditions of the environment.
Novelty of the work

To register for physical quantities and graphical construction information in newspapers and most of them are used outdated paper recorders. But the data recorders have a number of shortcomings, as they require frequent maintenance: replacement ink, paper charts, factory clockwork, metrological calibration, which ultimately increases the cost of maintenance of production. An alternative to paper Recorder is electronic recorders, which are simple and easy to use, reliability, accuracy, capable of displaying information on the screen and realizing the connection with a stationary PC.

As magnetosensitive MUMS element should be used because it provides greater sensitivity and accuracy. Magnetosensitive and Magnetically MS contain one semiconductor chip integrated converter magnetic field (Hall element, or magnetotransistor magnitorezistor, etc.) and electronic circuit amplification and signal processing. Thus, the error is mismatch between the various stages is minimized through the implementation stages on a single chip.

Results

Mine hoisting installation are to hazardous industrial facilities. Safe operation of mine hoisting plant is largely determined by the state used in their steel cables, for which there are special regulations and rules of control. During the operation the ropes, the most common are the following types of deformation - reducing the diameter of the rope and breakage of individual wires. To control these strains using special sensors that allow you to identify in advance of an emergency condition of the rope that leads to his replacement, and with it, to prevent the creation of an emergency when moving crates.

As a condition monitoring sensors lifting rope used magnetically chip. An important task is to determine the dependence of the scattering field of the rope on the magnitude and depth of the defect.

For fixing the results of measurements necessary to develop an electronic recorder which has such advantages: reliability, ease of incorporation and management device, which means that the minimum requirements for exploiting the staff, adapting registrar's own specific needs. In addition, electronic recorders have a wide range of specifications, including: an intuitive user interface, large LCD, the presence of the registrar of the universal input and output analog channels, digital input, through which allows for full control of all critical production parameters.

The end of the research and protection work is scheduled for December 2010

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